Today, You Can Build a T-Bucket for WAY UNDER $3000 - TBucketPlans.com

Today, You Can Build a T-Bucket for WAY UNDER $3000

This T-Bucket was built for less than $1500!

Arly Hayden Budget T-Bucket 1

Arly Hayden built this cool T-Bucket for only $1300, using Chester Greenhalgh’s legendary “How to Build a T-Bucket” ebook, along with some spare parts in his garage and a liberal dose of taste and creativity. You can do it, too!

You can do it, too!

When I first saw a photo of Arly Hayden’s T-Bucket I liked it; but when I read Tara Lubiato’s description of it I was blown away! Here’s what Tara had to say:

[contentbox width=”400″ borderwidth=”4″ borderstyle=”solid” bordercolor=”000000″ dropshadow=”2″ backgroundcolor=”CBF5CB” radius=”2″]”This is our T-Bucket built from spare parts and $1300, 350 motor, 350 tranny , headers are upside down Corvette side pipes, and spray can paint!!!!
The T-Bucket was built in our two car garage by my boyfriend Arly Hayden. I found the book online by Chester Greenhalgh and being the pack rat he is , Arly started going through the parts list and he had this and that…. He started the build around Christmas 2010 but it had to be put on the back burner from February – October 2011 due to other peoples projects. He picked back up the build and had it to a car show by spring 2012. Everything was done by Arly, every bit of fabrication and assembly, we took it to car shows all summer long and brought home numerous trophies, what tickled me most was he beat out some really nice, really expensive cars, a nice reward for all his hard work and creativity!!! The total price of the build was about $1300 give or take $50, lol.[/contentbox]

You see, with Internet accessible parts sources like eBay, craigslist, Speedway Motors, Harbor Freight, etc. you can still build a T-Bucket on a budget for about the same as you could almost 30 years ago. But to do it for less than half of $3000, I wanted to learn more so that we could share that with you.

I learned that Arly followed Chesters plans for the frame, front axle, body reinforcement, motor mounts, battery mount, radiator, windshield frame, shifter, brake system and most everything else with a few of his own tweaks.
Tara Lubiato Arly Hayden T-Bucket Frame Chassis(1)

Starting with Chester’s recommended frame plan, Tara said “the square tubing for the frame was a freebie, (we) had laying around” and it’s not that hard to find if you know what you’re looking for. In this view, you can also see the motor mounts and front axle batwings that were made following designs and templates in Chester’s eBook.

Tara Lubiato Arly Hayden T-Bucket frame and front suspension (2)

She said they had “about $150 into the frame for rod ends and springs, also 3/4 inch pipe” for Chester’s recommended radius rods. You’ll also note some Arly creativity here with the front crossmember that’s mounted at a nice angle to the side frame rails.

Tara Lubiato Arly Hayden T-Bucket body on chassis (3)

The T-Bucket body is from Speedway and it’s shown here positioned on the frame before being notched and channeled over the frame.

Tara Lubiato Arly Hayden T-Bucket notched body on frame (4)

With the body notched and sitting nicely on the frame rails, it looks like Arly’s checking out what the future view will be from the driver’s seat.

Tara Lubiato Arly Hayden T-Bucket rear coil springs and shocks (5)

On the rear suspension, Arly went with his own coil spring design rather than a transverse leaf spring, probably because the coils were readily available and when done right offer a smoother ride.

Tara Lubiato Arly Hayden T-Bucket Body interior wooding reinforcement (6

When you purchase an economic fiberglass T-Bucket body, it will need to be reinforced with wood to not only make it more rigid, but also provide attachment points for the windshield brackets and upholstery. To a lot of people, it seems like a big deal but Chester lays it our very simply in his book and it looks like Arly has followed Chester’s wooding templates to a T (pun intended).

Tara Lubiato Arly Hayden T-Bucket body wooden supports (7)

One of the primary reasons for wooding the body is to put the floor in place and you don’t want to do that until your frame is built so that you can be sure everything fits. That’s why most bodies don’t come with a floor. In this view, you’ll see the nice construction Chester outlines for supporting the rear of the body and also the seat support.

Tara Lubiato Arly Hayden T-Bucket TH350 gear shifter (8)

Of course you want to have a cool long-handled floor shifter. But unless you want to spend several hundred dollars just for that, you can follow Chester’s easy plan for a do-it-yourself shifter like Arly has done here.

Tara Lubiato Arly Hayden T-Bucket turbo hydro 350 gear shift (9)

This is a really rugged shifter design and just one of the many things you’ll find in Chester’s eBook that will save you truly big bucks in your own budget T-Bucket build.

Tara Lubiato Arly Hayden T-Bucket Chevy engine in frame (10)

Here’s Arly’s Chevy small block positioned in the frame. According to Tara, he “did a motor swap for a ’75 Corvette, a 350 for a 402, and was given the 350 motor and tranny.” What’s important about a budget build is that in the book Chester recommends picking up a $500 “donor” car, where you’ll get your engine, transmission, rear end, and a host of other parts. Of course, if you’ve already got them laying around, so much the better.

Tara Lubiato Arly Hayden T-Bucket headers (11)

Tara also noted that those unique looking “Corvette side pipe headers were saved from being scrapped.” You’ll find similar small block header deals at every swap meet you go to.

Tara Lubiato Arly Hayden T-Bucket beer keg fuel tank

A bobtail T, which is one without a turtle deck or pickup bed, not only looks cool but is an economic way to go. As Tara noted, the “gas tank is an old beer keg that was in the shed for about 20 years.”  They regularly turn up at swap meets, along with used spun aluminum or even vinyl tanks at bargain prices.

Tara Lubiato Arly Hayden T-Bucket bobtail t(13)

One of Chester’s recommendations that makes a nice visual impact is the rear shock absorbers that Tara noted are “shocks off of old motorcycles that had been laying around.”

Tara Lubiato Arly Hayden T-Bucket inexpensive seat (14)

According to Tara, that unique woven look interior paneling “is an old folding closet door found on the side of the road and upholstery is a spare bench seat cover”.

Tara Lubiato Arly Hayden T-Bucket body in primer (15)

Here’s where Arly saved big time. He decided to paint it the inexpensive, do-it-yourself way with spray cans but chose the Dupli-Color® Mirage® Color System, which is a unique color shifting aerosol paint formulated to create multi-colored effects from all angles.

Tara Lubiato Arly Hayden T-Bucket body spray painting (16)

Plus, it’s easy to apply using a three-step process that consists of base coat, mid-coat color and top coat.

Tara Lubiato Arly Hayden T-Bucket spray paint body(17)

A great looking T was produced using just five $20 spray can kits and that includes the frame and suspension.

Tara Lubiato Arly Hayden T-Bucket grille shell(18)

I don’t think I’ve ever seen connecting rods used as shock mounts before. They add some nice individuality to the build, while serving an important functional purpose. Also visible here is the attractive front spring perch cover of the style Chester shows how to build for next to nothing in his “How to Build a T-Bucket” eBook.

Tara Lubiato Arly Hayden T-Bucket grille ornament(19)

You gotta love how Arly’s grille shell ornament adds some personality to the T.

Tara Lubiato Arly Hayden T-Bucket grille shell insert (20)

The grille shell insert is yet another extremely low-buck, functional and attractive T-Bucket component that Chester shows how to build in the book.

Tara Lubiato Arly Hayden T-Bucket rear coil springs (21)

” Tail lights $30 from E-bay,” notes Tara in documenting their budget build of this T-Bucket. The accessory chrome cover for the GM rear end also adds to the overall sparkle.

Tara Lubiato Arly Hayden T-Bucket coil spring rear suspension(22)

By the way, “the rear end is out of a 1980 Camaro that came out of a car we built for Arlys brother,” said Tara. It’s one of the elements you’d pull from your $500 donor car, along with the engine and tranny, in Chester’s plan.

Tara Lubiato Arly Hayden T-Bucket rolling chassis (23)

Tara said, “brake lines are a $20 Kit from Eastwood.”

Tara Lubiato Arly Hayden T-Bucket small block Chevy engine (24)

It looks impressive, but Tara tallies it up as, “Air cleaner $30 from a swap meet.”

Tara Lubiato Arly Hayden T-Bucket rear radius rod (25)

A nice detail view of the inexpensive iron pipe rear radius rods Chester shows how to build in his eBook.

Tara Lubiato Arly Hayden T-Bucket cowl (26)

Tara said that the “Corvair steering box (was) won on an E-Bay auction for $105” and Arly applied his creativity to the “steering column (that) is homemade from PVC pipe.”

Tara Lubiato Arly Hayden T-Bucket rear frame kick up(27)

If you look closely, you’ll see that Arly has made another innovative use for discarded connecting rods: anchor brackets for the fuel tank retaining chains.

Tara Lubiato Arly Hayden T-Bucket rear motorcycle shocks(28)

The wiring was from scrap.

Arly Hayden Budget T-Bucket front axle

Tara pointed out that the “1961 Ford Econoline front axle and radiator shell was picked up for $75 from a fellow car guy.” This is one of the T-Bucket building elements that Chester covers in detail that will also save you untold hundreds of dollars in your build.

Arly Hayden Budget T-Bucket front end

” The front and rear tires were freebies.” And those stylish Buick front wheels can often be picked up at a bargain price.

Tara Lubiato Arly Hayden T-Bucket budget interior (29)

As for custom steering wheels, it looks like Arly has followed Chester’s tip on picking them up cheap at swap meets and such.

Tara Lubiato Arly Hayden T-Bucket budget interior(30)

In his book, Chester recommends a variety of cool looking junkyard speedometers and Tara said, “The speedometer is a spare from our 53 Chevy.”

Tara Lubiato Arly Hayden T-Bucket (31)

Taking shape nicely in the garage and ready for Arly to finish building the windshield frame according to Chester’s plan

Tara Lubiato Arly Hayden T-Bucket on a budget (32)

Another nice touch is the front disc brakes. Chester provides full-size templates to adapt cheap, readily junkyard available GM disc brakes to the Ford Econoline spindle.

Tara Lubiato Arly Hayden T-Bucket low cost (33)

In his eBook, Chester also covers fabrication of the steering arm and tie rod as used on Arly’s T.

Tara Lubiato Arly Hayden T-Bucket rear coil suspension(34)

That’s cast-off chain used to securely fasten the beer keg fuel tank.

Tara Lubiato Arly Hayden T-Bucket ford econoline front axle(35)

The headlights are from Speedway Motors and the turn signals are actually converted Maglite flashlights.

Tara Lubiato Arly Hayden T-Bucket how to build (36)

The windshield brackets are from Speedway Motors and the windshield frame was made from Chester’s plans to save several hundred dollars.

Tara Lubiato Arly Hayden T-Bucket car show trophy

Here’s but one example of the kind of trophy taken home with this built-it-myself-on-a-beer-budget T-Bucket.

Tara Lubiato Arly Hayden T-Bucket Trailer(39)

Trailer queen? No way, man. This one pulls a trailer!

Tara Lubiato Arly Hayden T-Bucket build a (40)

And when it gets close to freezing, Arly just bundles up and uses his special face protection. This just shows that not only can a budget T-Bucket be a joy to drive, but can also win admiring glances, as well as show trophies, while still being able to haul a trailer to get things done. Show me anything else that can provide even a fraction of that fun for less than $1500!

Tara Lubiato Arly Hayden T-Bucket show car (37)

Now this is what’s so sweet about Arly and Tara’s budget T. By their nature, with all the exposed mechanicals, T-Buckets consistently draw more crowd attention than the big-buck entries at car shows. In the show pic above, take a look at the little hand-printed sign propped against the front tire. It tell’s the T’s fascinating story in a  few words.

Arly Hayden Budget T-Bucket Car Show Sign

Here’s a pic of that little sign and below is just what it says:

[contentbox width=”450″ borderwidth=”4″ borderstyle=”ridge” bordercolor=”000000″ dropshadow=”2″ backgroundcolor=”F5D8C6″ radius=”2″]’23 T-Bucket
[list style=”Check1red”]
  • Engine – 350 out of a ’75 Vette
  • Transmission – 350 Turbo
  • Rear End – 1980 Camaro
[/list] 18 months ago I found a book online
“How to Build a T-Bucket
for Under $3000”
.
Upon going through the parts list I found that I had this and that, so the majority of parts for this car I just had lying around, the frame was hand built, the headlights and parking lights are held by piston rods, the parking lights are Maglights, the interior is folding closet doors, the speedometer is our of a ’53 Chevy, motorcycle shocks and upside down and reversed Corvette headers just to name a few! And let’s not forget the paint — SPRAY CANS — The body is Dupli-Color Mirage – silver to Green, the frame is Dupli-Color Mirage – gold to magenta and the copper accents are VHT engine metallic – burnt copper!!

Cost to Build $1300!![/contentbox]

Arly and Tara’s T is proof-positive that you can still build a T-Bucket for under $3000 — and a nice one at that. While Arly already had the engine trans and rear end, as noted that’s included in your $500 donor car budget. Even throwing in some of the other parts Arly had laying around, you can still do it for $3000 — or less! Don’t believe it runs? Check out the video!

There’s nothing stopping you. It’s easy to start with a few parts and go from there as your budget allows. All it takes is the right knowledge to be able to do it the right way on a budget and that’s where Chester Greenhalgh and his legendary, “How to Build a T-Bucket Hot Rod Roadster for Under $3000: kickin’ it old skool” come into the picture. If you don’t already have your copy of this encyclopedia of T-Bucket building information, now’s the time. Click here to learn more and get yours today>

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John Morehead

Founder at TBucketPlans.com
T-Bucket fanatic since 1957 when my 8 year old eyes became glued to a full page LIFE magazine photo of Norm Grabowski in the wildest hot rod I had ever seen! I later discovered the fascinating T-Buckets of TV Tommy Ivo, Marty Hollmann, Bob Johnston and Ed “Big Daddy” Roth’s T-Bucket inspired Outlaw. I was hooked for life on T-Bucket hot rods!

TBucketPlans.com originated in 2005 as a personal blog extolling the virtues of T-Buckets. In 2009 I blogged about Chester Greenhalgh, the "how to" genius who wrote the legendary, out-of-print “How to Build a T-Bucket Roadster for Under $3000”. That led to a friendship with Chester and our partnership in marketing the updated eBook version of his T-Bucket building bible. The T-Bucket fire burns stronger and stronger.
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